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RESPONSE SLA: < 4 HOURSEASTERN CAPE WIDE
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MUNICIPAL / HEAVY VALVE & DAM INFRASTRUCTURE
NAHOON DAM, EAST LONDON, EC (-32.9692° S, 27.9022° E)

Nahoon Dam – 400mm Valve Replacement

PHASE 01THE SEVERE SYSTEM FAILURE

Initial Machinery Diagnosis

The existing 400mm main isolation valve at the Nahoon Dam bulk water off-take suffered from severe mechanical seizure, seat degradation, and uncontrolled high-pressure bypass leakage, preventing proper hydraulic isolation of the municipal distribution feeder.

PHASE 02OPERATIONAL IMPACT & AGITATION

Downtime & Financial Penalties

Failure to isolate the 400mm pressurized trunk line threatened bulk water supply stability to the greater East London municipal network, risking emergency water outages for thousands of residents and commercial operations during critical distribution hours.

PHASE 03EKIM ENGINEERING SOLUTION

Technical Restoration Execution

Precision removal, rigging, and replacement of the defective 400mm heavy-duty gate valve with a new high-pressure rated unit. Our specialist engineering crew managed high-pressure system dewatering, flanged face resurfacing, new high-tensile bolting, precision alignment, and hydraulic pressure testing to verify zero-leak seal integrity under live head conditions.

PHASE 04VERIFIED ON-SITE VISUAL LOG

Photographic & Technical Deliverables

Our certified technicians document core milestones during deployment to ensure SANS compliance, quality diagnostics, and complete stakeholder transparency.

LOG-01VERIFIED
400mm heavy valve rigging & extraction
LOG-02VERIFIED
Dam chamber pipe flange preparation
LOG-03VERIFIED
New 400mm high-pressure valve positioning
LOG-04VERIFIED
Precision flange bolting & torque setting
LOG-05VERIFIED
Hydrostatic seal pressure & bypass testing
LOG-06VERIFIED
Completed valve installation & municipal commissioning
CONVERSION GATE

FACE AN ISSUE LIKE THIS?

If your facility is facing unexpected electrical motor overloads, generator failures, or drop in water delivery rates, contact our emergency technical representatives immediately.

PROJECT CODE:EK-NAHOON-DAM-VALVE-REPLACEMENT
DISPATCH LEAD:EC-DUTY RIG TEAM
SLA RESPONSE:18 HOURS DONE
ON-SITE PHOTO LOG

Field Photos

On-site photographic documentation from the project installation.

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ekimsales_officialNAHOON DAM, EAST LONDON, EC
Nahoon Dam – 400mm Valve Replacement - Photo 1
PHOTO 1 OF 6
23 likes
ekimsales_official400mm heavy valve rigging & extraction
ES
ekimsales_officialNAHOON DAM, EAST LONDON, EC
Nahoon Dam – 400mm Valve Replacement - Photo 2
PHOTO 2 OF 6
13 likes
ekimsales_officialDam chamber pipe flange preparation
ES
ekimsales_officialNAHOON DAM, EAST LONDON, EC
Nahoon Dam – 400mm Valve Replacement - Photo 3
PHOTO 3 OF 6
24 likes
ekimsales_officialNew 400mm high-pressure valve positioning
ES
ekimsales_officialNAHOON DAM, EAST LONDON, EC
Nahoon Dam – 400mm Valve Replacement - Photo 4
PHOTO 4 OF 6
35 likes
ekimsales_officialPrecision flange bolting & torque setting
ES
ekimsales_officialNAHOON DAM, EAST LONDON, EC
Nahoon Dam – 400mm Valve Replacement - Photo 5
PHOTO 5 OF 6
27 likes
ekimsales_officialHydrostatic seal pressure & bypass testing
ES
ekimsales_officialNAHOON DAM, EAST LONDON, EC
Nahoon Dam – 400mm Valve Replacement - Photo 6
PHOTO 6 OF 6
32 likes
ekimsales_officialCompleted valve installation & municipal commissioning
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